How To Adjust Brakes On 1996 Ez Go Golf Cart? Learn These Simple Steps Now!

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Have you been experiencing issues with the brakes on your 1996 EZ Go Golf Cart? Adjusting them can save you time, money and prevent any accidents from happening. Luckily, adjusting the brakes is a simple process that can be done by anyone.

The first thing to check when adjusting the brake system is to see if there are any visible damages or leaks in the hydraulic lines and determine which wheel requires adjustment. If everything seems fine, then follow these quick steps:

“It’s important to keep up with maintenance tasks such as adjusting your golf cart brakes for optimal performance. ” – Johnny Smith

First, locate the brake cable attached to your brake pedal under the dashboard of your golf cart. Tighten it accordingly until two-thirds of an inch of movement occurs between depressing your pedal and having the wheels stop moving altogether. Next comes testing- start driving at slow speeds and gradually build up more speed while braking frequently, making sure that they do not lock-up by checking for tire skid marks on smooth surfaces such as concrete or roadways.

In conclusion, learning how to adjust brakes on your 1996 EZ Go Golf Cart will help improve its functionality and create a safer environment for its driver and passengers alike. Follow this guide step-by-step along with regular maintenance checks so that you never run into another problem again.

Understanding The Brake System of 1996 Ez Go Golf Cart

The brake system of a golf cart is essential for maintaining the safety and control of the vehicle. The 1996 Ez Go Golf Cart has specific components that make up this vital mechanism.

The brake pedal, master cylinder, wheel cylinders, and brake shoes are some of the critical parts of the golf cart’s braking system. These parts work together harmoniously to ensure efficient stopping power when needed.

To adjust the brakes on your 1996 Ez Go Golf Cart, it’s necessary first to examine each component to determine which part requires adjustment. This process helps identify any worn or damaged materials contributing to brake failure.

“Before making any adjustments or changes to your golf cart’s braking system, always consult with a professional who can offer expertise in maintaining and repairing such mechanisms. “

After identifying any necessary repairs and replacing them if required, adjusting the brakes appropriately involves tightening or loosening particular bolts until you achieve optimal performance from these parts.

A properly adjusted braking system ensures not only adequate stopping distance but also prolongs the lifespan of all its components. When executed correctly, adjusting brakes should result in reliable operation for years to come.

In Summary,

Adjusting the brakes on your 1996 Ez Go Golf Cart is an integral aspect of maintaining safe operation. Understandably identifying problematic areas within the system while consulting industry professionals throughout every step creates an effective approach towards keeping your golf carts’ functioning optimally for many adventures yet to be had!

How does the brake system of 1996 Ez Go Golf Cart work?

The brake system of a 1996 Ez Go Golf Cart comprises of latching mechanisms that activate when accelerator pedal is released. The cart comes with mechanical brakes, similar to other four-wheel vehicles.

The primary component of the braking system in this particular model includes foot brake assembly. It controls both rear wheels calipers through one common cable and lever action on each wheel’s hub unit.

The shoes and drums used for rear braking are fitted onto each side hub (left/right). As soon as you press down on the brake pedal, it applies force to push outwards onto both drum units’ inner walls using these brake shoes.

If your golf cart doesn’t stop straight, or if there’s any difficulty stopping it without pressing too hard on pedals or hardly touching them, try adjusting your brakes by following our guide below.

To adjust the brakes on a 1996 Ez Go Golf Cart identify which type of adjustment is required – tightening or loosening. You can do either depending upon whether you need less grip from your brakes than before (loosen) or more constriction power from this mechanism while driving your vehicle around town (tighten).

Identifying The Brake Problem

If you’re having issues with your 1996 EZ Go Golf Cart’s brakes, it is important to first identify the problem. This will help in determining the appropriate solution and ensure safe and efficient operation of the vehicle.

One common issue that may arise with golf cart brakes is a soft or spongy pedal. This could be due to air in the hydraulic system, which needs to be bled out. Another possible cause for a soft brake pedal is worn pads or shoes needing replacement.

In some cases, the brakes may fail altogether. This may occur as a result of a leak in the master cylinder or wheel cylinders, which can lead to loss of pressure in the system. Alternatively, improper adjustment of the brake cables can also cause this issue.

It is important to regularly inspect and maintain your golf cart’s braking system to prevent accidents and prolong its lifespan.

To adjust the brakes on your 1996 EZ Go Golf Cart, start by ensuring that it is parked on level ground and turned off. Locate the adjustment nut near each rear wheel and turn clockwise to tighten until there is slight drag when spinning the wheel. It is recommended that you check and adjust these nuts every six months or after changing brake pads/shoes.

If you are unsure about any brake-related issues or adjustments needed for your specific model, refer to the manufacturer’s manual or consult an authorized mechanic for assistance.

What are the common signs of brake issues in 1996 Ez Go Golf Cart?

As with any vehicle, it is important to keep an eye out for warning signs that indicate your brakes may be compromised. Here are some common symptoms that you should watch out for:

Noise: One of the most obvious signs that your golf cart’s braking system needs attention is if they begin making unusual noises. A screeching or grinding sound when applying the brakes can suggest worn-out pads, shoes, and rotors.

Pedal Issues: If you notice a change in how responsive the brake pedal feels or find yourself pressing harder than usual before stopping, it could mean there is air trapped in the lines. Alternatively, less resistance on the pedal could also be due to having too much hydraulic fluid inside.

Pulling: If your golf cart swerves left or right whenever braking as opposed to coming to a controlled stop, this unbalanced friction may point towards either unevenly-worn brake components or contaminated linings – try cleaning them off with carburetor cleaner spray.

The moment you detect one of these early-warning signs from your golf car’s braking habit do address them immediately — sometimes waiting just leads to more expensive damage down the line. .

How to diagnose the brake problem in 1996 Ez Go Golf Cart?

If you’re having trouble with the brakes on your 1996 Ez Go golf cart, there could be any number of issues causing the problem. Here are some steps you can take to help diagnose and fix the issue:

“Always remember to safely jack up and support the vehicle before performing any work. “

1. Start by checking the brake pedal’s operation. Does it feel spongy or soft? If so, air may have entered into the hydraulic lines, or brake fluids may need topping off.

2. Next, inspect your pads/shoes for excessive wear, corrosion or damage that may hinder proper stopping power. Replace them if necessary

3. Check for signs of leaks along where lines connect at various points across wheel cylinders, calipers etc as this will lead to fluid loss thereby reducing braking efficiency

4. Also ensure all moving parts such as pins and bushings are well lubricated and not seized which often causes uneven pad / shoe contact leading to reduced performance

In case you identify major problems like broken lines, damaged discs/drums or leaking pistons/calipers- always replace those components to keep your system working correctly for safe usage. ”

“Regular servicing keeps a small glitch from turning out to a disastrous failure”.

Gathering The Tools and Materials

Before you adjust the brakes on your 1996 EZ Go Golf Cart, make sure you have all the necessary tools and materials. Here are a few things you’ll need to get started:


  • Wrench set
  • Pliers
  • Screwdriver set
  • Rubber mallet or hammer (optional)


  • New brake pads (if necessary)
  • Lubricant spray or grease (if necessary)

You should also wear protective gloves and eyewear while working on your golf cart.

“It’s important to gather all the necessary tools and materials before beginning any vehicle maintenance project. ” – Unknown

If you don’t feel comfortable making adjustments to your golf cart’s brakes, consider consulting with a professional mechanic or taking it to an authorized dealer for service. Safety should always be a top priority when handling heavy machinery like this.

What tools and materials are required to adjust brakes on 1996 Ez Go Golf Cart?

In order to properly adjust the brakes on a 1996 Ez Go Golf Cart, you will need several tools and materials. These include:

A golf cart jack stand

An adjustable wrench or pliers

New brake shoes (if necessary)

It is important to have all of these items before attempting to adjust your golf cart’s brakes. Without them, it may not be possible to safely complete the job.

The first step in adjusting your golf cart’s brake system is to locate the rear axle. From there, you should use the jack stand to elevate the rear wheels off of the ground so that they can spin freely.

Next, remove the hub cap located in the center of each wheel with an adjustable wrench or pliers. You should then be able to see the brake shoes within each wheel. If these appear worn or damaged, replace them as needed.

Using a socket wrench set, loosen and remove any nuts or bolts holding the brake drum assembly onto each wheel. Once removed, pull off the brake drum carefully. This will reveal the inner workings of your golf cart’s braking system.

To adjust your brakes properly, move both sides’ adjustment nuts equally until light contact occurs with their respective drums while turning by hand; too loose adjustments would prevent proper stopping distance as well as cause overwear from rubbing against other parts like bearings & suspension joints which means more expensive repairs down line when trying remedying issues related back initial mistake made during adjustment process itself!

Adjusting The Brakes

If you’re having trouble with your 1996 EZ Go Golf Cart’s brakes, then it might be time to adjust them. Properly adjusted brakes are essential for ensuring the safety of yourself and others while driving.

The first step in adjusting the brakes on a 1996 EZ Go Golf Cart is to locate the brake cable. Take note of any damages or wear and tear present as these can affect how well your brakes work.

Next, check that the brake pedal release has been pushed down firmly so that the cart is locked in position before making any adjustments. To make changes, loosen off the nuts which hold together the cable clamp fittings located next to both rear wheels until there is some slackness in each one.

Be careful not to over tighten or under tighten these clamps as this will impact braking efficiency negatively; thus causing more severe problems during use if done incorrectly (inadequate stopping power)!

Once you have loosened them enough, pull up slightly on one side of your golf cart while keeping an eye on where the wheel contacts its drum surface- the goal here being finding where contact begins – notice what happens when doing this since when adjusting sometimes more noticeable differences may occur only after repeated trials depending upon such factors like age/quality components used etcetera… but don’t worry even slightest adjustments do add up as increased performance! Bring both sides into “contact” simultaneously by tightening each corresponding nut across from one another gradually until desired tension reached, repeating process at other end for balance,

In conclusion, following these guidelines will help you correctly adjust your golf cart’s brakes without tampering too much with its original configuration. Make sure all connections are secure to avoid injury or damage to property resulting from compromised functionality!!

How to adjust the brakes on 1996 Ez Go Golf Cart?

The brakes in a golf cart play a crucial role in ensuring your safety when driving around. With time, the brake system wears out and loses its effectiveness, which can lead to accidents and injuries. Therefore, it is essential to regularly service and maintain your vehicle’s braking system, including the adjustment of the brakes.

To start adjusting the brakes on your 1996 Ez Go Golf Cart, you will need some tools like a wrench set or pliers, as well as a basic understanding of how the brake system functions. Park your golf cart on level ground before commencing any work.

The first step involves tightening or loosening the brake cable using an adjustable wrench until they are just tight enough but not too tight that they drag excessively on the drums. Then align both sides evenly so that neither one side drags more than another during breaking. After this adjustment process should be tested by pulling fully lifting emergency break up while gently releasing gas pedal forward slowly feeling for proper torque rate response with each lift applied evenly across all tires if no issues found stop test drive completed successfully now!

Remember always follow manufacturer recommended safety procedures when servicing ANY automobile part not knowing what U R doing is never worth risking ur life over!

Clean any rust off drum hub area where shoes make contact also spray lubricant between areas rubbing against allowing smooth movement required apply new nuts & bolts securing securely torqued properly next reinstall tire assembly finished rechecking Emergency Brake Pads making sure everything aligned *Refer OEM instructions manual*.

What are the things to keep in mind while adjusting the brakes?

The 1996 EZ Go Golf Cart is a popular golf cart used by many golf enthusiasts. It requires regular maintenance, including brake adjustment, to ensure that it performs optimally and safely. If you’re wondering how to adjust the brakes on your 1996 EZ Go Golf Cart correctly, here are some essential things to keep in mind:

1. Safety first: Before attempting any brake adjustment, make sure that the golf cart is parked on even ground with its wheels securely blocked. The parking brake should be engaged at all times during the process.

2. Inspect the breaks: A thorough inspection of the brake system is necessary before making adjustments. Check for worn or damaged components such as overly loose cables, dirty drums or pads, worn-out shoes or springs among others.

3. Adjusting Brakes: Efforts should always be made to adjust both rear wheels’ brakes simultaneously to avoid creating an imbalance between them that can cause erratic stopping performance and increase stress on one wheel bearing over another unnecessarily

“Remember not everyone’s need will be same; therefore try having someone nearby savvy enough about maintenance issues when working with your vehicle”

4. Test Drive:If possible do carry out testing once before finishing up (on flat surface usually) slow acceleration then applying pressures on brakes (check if even/equal braking). This ensures correct pressure being applied evenly between two systems which provides added assurance regarding proper functioning. ”

In conclusion, keeping these steps in mind while considering how to adjust brakes on your 1996 Ez Go Golf Cart will help maintain safety standards for smooth operation and longevity of your vehicle.

Testing The Brakes

If you want to know how to adjust brakes on a 1996 EZ GO golf cart, then it’s important that you also understand the process of testing your brakes. Testing your brakes is an essential step in ensuring that they’re working effectively and safely.

One way to test the brakes is by performing a parking brake test. First, engage the parking brake and attempt to push the golf cart forward. If the wheels move freely despite applying pressure against them, then this suggests that your brakes need adjusting as they are not holding efficiently.

An alternative method involves driving the golf cart at low speed before gently pressing down on both the accelerator and brake pedals simultaneously. If your golf cart comes to a complete stop within three feet or less, then this indicates that your brakes are functioning correctly. However, if it takes longer than three feet for your golf cart to come to a halt after being subjected to a simultaneous acceleration-braking maneuvering, it signifies inadequate braking efficiency and immediate action must be taken.

“Properly functioning brakes ensure safe operation of any vehicle. “

After making necessary adjustments based upon findings from tests performed earlier in line with manufacturer guidelines concerning modifying cables or heating them using methods such as spinning cranks while inflating tires alternately according to specified intervals (see owner/user manual), always do one final check-up procedure so as not only double-checks but triple checks everything related bearing in mind that improperly adjusted brakes may pose severe safety hazards beyond operational inefficiencies already seen in slow stopping times.

That‘s all about testing the brakes – now let’s get into actually ‘how-to’ adjust FIVE key areas: braking system pedal height/distance relationship; cable tension control knobs next each wheel hub and caliper respective sides — i. e. , visible once wheels removed.

How to test the brakes after adjusting?

It is crucial to adjust your brake system properly as it ensures safety while driving. Once you have adjusted the brakes on your 1996 Ez Go Golf Cart, follow these steps to test if they are working correctly:

“Safety First! Always use caution when performing maintenance or repairs. “

1) Start by engaging the parking brake and attempt to push the golf cart forward. The wheels should remain locked in place, indicating that the parking brake is functioning well.

2) Next, release the parking brake and engage the foot pedal brake slowly. Observe how quickly the cart slows down, and ensure there are no grinding noises or vibrations coming from beneath.

3) Repeat this for both sides of the golf cart’s axels since each side has a separate braking mechanism.

4) Finally, take your golf cart for a slow drive around an empty car park or driveway, ensuring everything feels secure before building up speed gradually.

If there are any issues with your brakes at any point during testing, further adjustments may be required until optimal performance is achieved. It would also help if you kept in mind that checkups should be performed regularly to maintain safe conditions for drivers and passengers alike.

Maintaining The Brake System

Regular maintenance of the brake system is crucial for ensuring the safety and longevity of your 1996 EZ Go Golf Cart. These are a few steps that you can take to adjust brakes on your golf cart:

1. Adjusting Brake Pads:

If you feel like your brakes have become too loose, it’s time to tighten them up. First, locate the bolts holding the brake pads in place and start tightening them one at a time until they are snug against the rotor.

2. Replacing Worn-Out Brake Pads:

If your brake pads have worn out, replace them immediately since driving with deteriorated pads could damage rotors or put yourself at risk of an accident. To do so effectively, remove both the caliper and old brake pad from each wheel before replacing new ones into their position.

3. Checking For Fluid Leaks:

“If there is fluid leakage from any part of the braking system, it indicates wear to seals, pipes or cylinders which require immediate repair. “

To ensure safe functioning of brakes make sure no fluid leaks have occurred as this might be due to overheating resulting in bubbles formation causing loss off pressure ultimately leading to diminished performance if not addressed promptly.

4. Inspecting Rotors And Drums:

The condition of rotors or drums can critically affect overall stopping power. Abrasions, dents, warping suggests serious issues are present hindering functionality –repair works must therefore be carried out accordingly

. By taking these measures regularly, maintaining proper brake function should transfer into long-term durability on all paved terrain, reducing downtime & maximizing returns from investment while guaranteeing safe driving experience for the user.

What are the tips to maintain the brake system of 1996 Ez Go Golf Cart?

The brake system is an important component of your 1996 Ez Go Golf Cart, and it needs proper maintenance for smooth operation. Here are some tips on how to maintain the brake system:

1. Keep the brakes clean: Dirt and debris can clog up the braking components, causing them not to work properly. Therefore, you should regularly clean the brakes to ensure they function as intended.

2. Check brake pads: The brake pads wear out over time, so inspect them visually every few months or once a year if using frequently. Replace worn-out ones immediately with new ones.

3. Adjust cables: Faulty cable adjusters cause sloppy or non-operational brakes, make sure there’s no slack in these lines unless loose lines always readjust manually by following manufacturer guidelines.

Always follow recommended procedures outlined in service manuals to avoid incorrect adjustments and potential damage.

4. Bleed Brakes: Bleeding air from both front and rear-caliper bleed nipples ensures maximized stopping power after any replacement done on Brake systems. “

In conclusion, maintaining your golf cart’s brake system is essential for safe usage while driving; regular checks will prolong its optimum performance. Always follow factory-recommended standards lined out within provided instructions carefully when servicing such items!

Frequently Asked Questions

How do I adjust the brake pedal on a 1996 Ez Go Golf Cart?

To adjust the brake pedal on a 1996 Ez Go Golf Cart, locate the brake pedal adjustment bolt, which is located beneath the pedal. Use a wrench to loosen the nut on the bolt and then turn the bolt clockwise to raise the pedal or counterclockwise to lower the pedal. Tighten the nut back down once the desired pedal height is achieved. Repeat the process until the brake pedal is at the desired height.

What is the proper way to adjust the brake shoes on a 1996 Ez Go Golf Cart?

The proper way to adjust the brake shoes on a 1996 Ez Go Golf Cart is to first jack up the cart and remove the wheels. Locate the brake drum and remove it from the hub assembly. Turn the adjuster wheel until there is slight resistance when turning the brake drum. Then, back off the adjuster wheel until the drum spins freely. Reinstall the brake drum and wheels. Test the brakes to ensure they are adjusted properly and repeat the process on the other side if necessary.

Where are the brake adjuster bolts located on a 1996 Ez Go Golf Cart?

The brake adjuster bolts on a 1996 Ez Go Golf Cart are located on the rear of the brake backing plate. To access them, you will need to first remove the wheel and brake drum. Once the brake drum is removed, you will see a small adjuster bolt on the top of the brake shoe. Use a wrench to turn the bolt clockwise to tighten the brakes or counterclockwise to loosen them.

What tools do I need to adjust the brakes on a 1996 Ez Go Golf Cart?

To adjust the brakes on a 1996 Ez Go Golf Cart, you will need a jack, jack stands, a lug wrench, a brake adjustment tool, and a wrench. The brake adjustment tool is optional but can make the process easier. The wrench is needed to adjust the brake pedal height and to turn the brake adjuster bolts. The jack and jack stands are necessary to lift and support the golf cart.

Can I adjust the brakes on a 1996 Ez Go Golf Cart without professional help?

Yes, you can adjust the brakes on a 1996 Ez Go Golf Cart without professional help. However, it is important to have a basic understanding of brake systems and to follow the manufacturer’s instructions carefully. If you are unsure about any aspect of the process, it is recommended that you seek the assistance of a professional mechanic.

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