So you bought a new golf cart and now you need to adjust the throttle cable. This article will discuss the steps involved in making this adjustment, which you can use to enjoy your new toy just like the experts do.
Table of Contents
First, Remove The Original Cap
Start by removing the original cap from the throttle body. You should do this before doing anything else. If you don’t have the original cap, you should buy it. It will make re-stocking the cart much easier, especially if you ever have to do it yourself. On some models, you can remove the original cap without having to remove the whole thing, but on some models, you will have to remove the whole thing to remove the original cap.
Next, Disconnect The Fuel Injector Clamp
Next, you should disconnect the fuel injector clamp. You can either remove it and store it separately, or you can leave it connected while you adjust the throttle. Either way, when you are finished, reconnect it and you’ll be good to go. Make sure that you have the proper tools for this job. Some models are more difficult to remove the original cap than others. You may need assistance from a professional, if this is the case. Otherwise, you should be able to take it down easily once you have the tools.
Now, Check The Clutch Master Cylinder
Next, you should remove the clutch master cylinder from the vehicle. You can either store it separately or return it to the vehicle when you are done. Make sure that you have the proper tool for this job. Alternatively, you can remove the whole cylinder if you want. It is not recommended though, as sometimes it can be difficult to reach. You may have to remove the back of the vehicle to access it. Alternatively, you can get an additional tool to make the job easier. It is an easy fix and won’t take very long.
Now, Tighten The Handbrake And Test The Wheels
Once you have the clutch master cylinder removed, you can tighten the handbrake. Then, test the wheels to make sure that they are free from any loose bolts or wheels. You can either store them separately or return them to the vehicle when you are done. Make sure that you have the proper tools for this job. Some models require the use of a special wrench to tighten the handbrake. In case you ran out of tools while tightening the handbrake, you can also use a socket to turn the bolt. Just make sure that you don’t overtighten it, otherwise, you’ll risk damaging the mechanism. You should only need a little bit of force to tighten the handbrake, so be careful not to overtighten it.
Next, Locate The Throttle Position
The next step is to locate the throttle position. You should either find it on a diagram or simply use your imagination to find the spot that feels best to you. Some models have the throttle positioned at the top while others have it at the bottom. You can also search online for forums (there are many golf cart forums out there) where you can ask questions about where the throttle is located and which one you should get. Most of these models are relatively easy to fix, so try to find one that is within your ability.
Now, Prepare The Surfaces You Will Work On
The final step is to prepare the surfaces you will work on. You should either use sandpaper or buffer plastic to remove any rust or grease from the surfaces before reattaching the hardware. If you are using sandpaper, it is recommended to sand down the edges of the surface to avoid any sharp edges that could cut into the material.
Once You Reattach The Original Cap, You Can Enjoy Your New Golf Cart
Now that you have prepared the surfaces and reattached the original cap, you can reconnect the fuel injector clamp, tighten the handbrake, and test the wheels to make sure they work smoothly. Then, it’s time to ride! You and your family can enjoy the wind in your hair while taking the occasional golf cart ride around the neighborhood. Just make sure to store the clutch master cylinder separately in case you need to take it off again later to replace it with a new one.